An yi tukunyar simintin ƙarfe da ƙarfe da ƙarfe na carbon tare da abun ciki na carbon fiye da 2%.Ana yin shi ta hanyar narkewar baƙin ƙarfe mai launin toka da jefa samfurin.Tushen ƙarfe na simintin gyare-gyare yana da fa'idodin dumama iri ɗaya, ƙarancin hayaƙin mai, ƙarancin amfani da kuzari, babu suturar da ta fi koshin lafiya, tana iya yin ba tare da sanda ba, yin launin tasa da ɗanɗano mafi kyau.Idan ana amfani da su akai-akai a dafa abinci na gida, ana iya amfani da su fiye da goma ko shekaru da yawa.Ana iya amfani da su azaman gadon iyali.
Idan ana maganar tukunyar, kowa ya san tukunyar, ko za ka iya dafawa ko ba za ka iya ba, amma idan ana maganar nau’in tukunyar da yadda ake nomawa, ba za ka saba da ita ba.A yau, zan ba ku taƙaitaccen gabatarwar da ke game da tsarin samar da tukwane na simintin ƙarfe.
Tsarin samar da tukunyar ƙarfe na simintin ƙarfe ya haɗa da manyan matakai nayin yashi mold, narkewar ruwan ƙarfe, zubarwa, sanyaya gyare-gyare, goge yashi da feshi.
Yin yashi molds: Tun da an jefa shi, kuna buƙatar molds.An rarraba nau'in nau'i zuwa nau'in karfe da yashi.Ana yin gyare-gyaren karfe da karfe bisa ga zane-zane ko samfurori.Yana da uwa mold.Yashi mold samar iya zama zalla manual ko atomatik samar da kayan aiki (wanda ake kira Di sand line).A da, an sami ƙarin samarwa da hannu, amma yanzu a hankali sun fara amfani da samar da kayan aiki.Na farko, ingancin yana inganta sosai, ingancin yana da kwanciyar hankali, kuma farashin aiki ya fi tsada.Kwararren ma'aikaci zai iya yin gyare-gyaren yashi ɗaya ko ɗari biyu kawai a rana, yayin da kayan aiki na iya yin dubbai a rana, bambancin ingancin ya fito fili.
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Di sand Compoty ne ya tsara layin Di Sand a Denmark kuma an ba da izini don samarwa a cikin gida.Cikakken saitin kayan aiki ya kai dubun dubatan yuan.Duk abubuwan da ke amfani da wannan kayan aikin samarwa ta atomatik sun ɗan fi girma.Amma Di yashi line ba kowa da kowa, wasu rikitarwa irin tukunya ko zurfin tukunya, Di yashi line ba za a iya cimma, ko bukatar manual, wadannan maki biyu kuma shi ne dalilin da ya sa manual ba gaba daya kawar.Ana cika aikin da hannu da yashi a cikin ƙarfen ƙarfe, ta hanyar latsawa, ta yadda yashi ya haɗu sosai don samar da siffar tukunyar.Wannan tsari yana gwada basirar ma'aikata: ko zafi na yashi ya dace ko a'a, kuma ko matsa lamba yana da tsanani ko a'a, yana shafar siffar da ingancin tukunyar.
Narkakken ƙarfe ruwa: Tukwane na baƙin ƙarfe gabaɗaya suna amfani da baƙin ƙarfe simintin simintin gyare-gyare, a cikin siffar dogon burodi, wanda kuma aka sani da baƙin ƙarfe, bisa ga abubuwan da ke cikin carbon da silicon, akwai nau'ikan samfura daban-daban da kuma aiki.Ana dumama ƙarfen zuwa sama da 1250 ℃ a cikin tanderun dumama don narkewa ya zama narkakken ƙarfe.Narke baƙin ƙarfe tsari ne na yawan amfani da makamashi.A da, ta hanyar kona gawayi ne.A cikin 'yan shekarun nan, saboda tsananin binciken muhalli, manyan masana'antu sun koma ga dumama lantarki.Narkar da baƙin ƙarfe yana narkar da shi a lokaci guda kamar ko daɗaɗɗen wuri fiye da ƙirar yashi.
Zubar da zubin ƙarfe: Ana tura narkakkar baƙin ƙarfe zuwa ƙera yashi ta kayan aiki ko ma'aikata don zuba a cikin ƙirar yashi.Ana kammala aikin simintin ƙarfe na narkakkar da injina a cikin manyan kambun na waje da na cikin gida, da kuma ma'aikata a cikin ƙananan kayan aikin.Ma'aikata suna amfani da wani abu mai kama da ladle, da farko suna zuba babban guga na narkakkar ƙarfe a cikin ƙaramin ledar, sa'an nan kuma daga ledar zuwa cikin yashi ɗaya bayan ɗaya.
Gyaran gyare-gyare: Ana jefar da narkakkar ƙarfe kuma a bar shi ya yi sanyi a zahiri na tsawon mintuna 20 don samarwa.Wannan tsari yana ci gaba da narkar da narkakkar baƙin ƙarfe kuma yana jira sabon yashi.
Cireingyashi mold da nika: jira zafi karfe don kwantar da kuma samar da, shigar da sanding kayan aiki ta hanyar conveyor bel yashi mold, cire yashi da wuce haddi tarkace ta hanyar vibration da manual aiki, da kuma ulu dawo tukunya ne m kafa.Wuta mara kyau tana buƙatar ta hanyar niƙa mai laushi, niƙa mai kyau, niƙa da hannu da sauran matakai, don cire yashin da ke samanta gaba ɗaya kuma a goge ɗanɗano mai laushi da santsi, sannan a cire gefen gefen gefen da ba shi da sauƙi. don gogewa ta hanyar niƙa da hannu.Niƙa na hannu yana da manyan buƙatun fasaha don ma'aikata, kuma irin wannan aikin shine mafi girman albashi a cikin duka tsari.
Fesa da yin burodi: tukunyar da aka goge tana shiga aikin feshi da yin burodi.Ma’aikata sun fesa man kayan lambu (man kayan lambu da za a ci) a saman tukunyar, sannan su shiga tanda ta bel ɗin abin da za su gasa na ƴan mintuna, sannan a samu tukunya.Ana fesa saman tukunyar baƙin ƙarfe da man kayan lambu a gasa domin a tsotse mai ɗin a cikin ramukan baƙin ƙarfe, yana samar da baƙar fata mai tsatsa, fim ɗin mai ba tare da tsayawa ba a saman.Fuskar wannan Layer na fim ɗin mai ba a rufe ba, a cikin tsarin amfani kuma yana buƙatar kulawa, tukunyar ƙarfe da aka yi amfani da shi da kyau ba zai iya tsayawa ba.Bugu da kari, tukunyar enamel iri daya ce da tukunyar simintin karfe kafin a fesa, sai dai maimakon man kayan lambu, ana fesa glaze a aikin feshin.Enamel glaze yana buƙatar fesa sau biyu ko uku, a duk lokacin da ake so a gasa shi a zafin jiki na digiri 800, kuma a ƙarshe an samar da tukunyar enamel mai launi.Sannan lokaci ya yi da za a duba shi a hada shi, sai a yi tukunya.
Wannan labarin shine kawai bayanin mai sauƙi, ainihin samarwa ya fi rikitarwa fiye da yadda aka kwatanta a cikin wannan labarin.Dukkanin tsarin samar da tukunyar ƙarfe na simintin ƙarfe yana da sauƙi sosai, kuma zaku san matsalolin lokacin da kuka fara aikin samarwa.
Lokacin aikawa: Janairu-10-2023
